Waste tyre recycling plant is a combination of equipment specially designed for processing waste tires. The line mainly contains cutting ring, crushing, magnetic separation, fine crushing, grinding, and bagging of rubber powder. After a series of processing, waste tires become rubber powder. People can use rubber powder to make rubber products with higher added value, realizing the resource reuse of waste tires.YG offers different machine combinations that can meet your different budgets. Below is the introduction of a fully automatic scrap tire recycling line. In addition, we also provide semi-automatic tire recycling lines, welcome to contact us!
Waste Tyre Recycling Plant Parameters
| No. | Name | Model | Power(kw) | Quantity（Set） |
| 1 | Sidewall cutter | YG-850 | 2.2 | 1 |
| 2 | Strips cutter | YG-380 | 4 | 1 |
| 3 | Blocks cutter | YG-200 | 15 | 1 |
| 4 | Tire debeader | YG-240 | 15.75 | 1 |
| 5 | Rubber breaker | YG-PJ400 | 45 | 1 |
| 6 | Main screen | YG-4310 | 7.5 | 1 |
| 7 | Main conveyor | YG-6980 | 1.5 | 1 |
| 8 | Mixing material conveyor | YG-6030 | 0.75 | 1 |
| 9 | Magnetic separation conveyor | YG-210 | 0.75 | 1 |
| 10 | Finished screen | YG-2000 | 2.2 | 1 |
| 11 | Finished product conveyor | YG-6020 | 2.2 | 1 |
| 12 | Electric control cabinet | YG-400 | 1 |
Finished Product Display
Scrap tyre recycling plant usually processes finished products which are rubber blocks, rubber granules, and rubber powder. The size of these finished products we will customize the equipment according to your needs.
Tire Recycling Line Working Flow
Tyre recycling automatic plant to process waste tires into rubber powder, generally needs to go through the following process: the main steps include crushing, magnetic separation, fiber separation, and rubber powder production processes. The production process is shown in the figure below:
Tyre Recycling Automatic Plant Equipments Introduction
Main machines
1. Tire cutter. This equipment is mainly to separate the tires from the inner metal ring. This equipment is the first process of dismantling and crushing the waste tires.
2. Wire drawing machine: Pulls steel wire from the tire rim so that the tire can be directly shredded by the shredder in the next process.
3. Rubber shredder. The tires with the rims cut off can be put into the shredder directly. We can add different sizes of screens to control the size of the shredded tires according to your needs.
4. Magnetic separator. A magnetic separator is to use a magnetic field to separate the steel wire produced after tire crushing. Magnetic separator is generally divided into two types: permanent magnet and electromagnetic.
5. Fiber separator. A fiber separator is to use mechanical and chemical methods to separate the fibers produced after tire crushing for further processing and utilization.
6. Rubber powder production equipment. This equipment is to further process the rubber produced after tire crushing into rubber powder to make recycled rubber or other high-value-added products.
Auxiliary machines
The auxiliary equipment of waste tyre recycling plant mainly includes a screening machine, conveyor, electric control cabinet, and so on. The following is the picture of auxiliary equipment:
5 Advantages of Scrap Tyre Recycling Plant
- Controllable finished product size. Users can control the fineness of the rubber powder particles, and the machine produces uniform and consistent particles.
- Multiple equipment combinations. We have different models for the equipment in the waste tyre recycling plant. There are also different replacement solutions. These equipment have a high capacity, low power consumption, and cheap price.
- Multi-function. The tire recycling line can produce 2 kinds of products: granules and rubber powder. It can meet customers’ needs for different rubber powder particle sizes after crushing.
- Simple maintenance and long service life. Each machine does not need special maintenance. Only need to check and replace the important parts regularly. Meanwhile, we use high-quality materials to make the machine, which has a long service life.
- The finished product is clean and free of impurities. The magnetic separator and fiber separator in the tire recycling production line will completely separate the steel wire and fiber in the waste tires. Therefore the rubber powder produced is free of other impurities.
Scrap Tyre Recycling Plant Solutions from YG
YG can provide you with tyre recycling automatic plant and semi-automatic tire recycling line solutions.
- Semi-automatic tire recycling line has a small production capacity, and the steps of waste tire pre-processing need more manual involvement. For example, rim cutter, strip cutter, and block cutter need manual operation. It is the first choice for most small tyre recycling factory.
- Fully automatic tire recycling line directly uses a shredder to crush tire rims into suitable-sized rubber pieces. The shredder replaces the strip cutter and block cutter in the semi-automatic tire recycling line. The shredder can process multiple tire rims at one time, which is more efficient and less labor-intensive. This line meets the needs of large tire or plastic recycling plants.
Tyre Recycling Plant Price
Different waste tyre recycling plant solutions contain different equipment. And there are different models. Therefore, the price of tire recycling plant is mainly affected by different machines and models.YG Machinery is a large manufacturer of plastic equipment and recycling equipment, we mass produce all kinds of equipment and have many years of production experience. So we provide reasonable price and high-quality machines, now we have been cooperating with many foreign customers. Welcome to provide your requirements, we will provide you with a detailed quotation!
Why Choose Shredder Machine to Crush Waste Tires?
- Handle products of different sizes. The rubber shredding machine can handle products of different sizes, so small car tires, big truck tires, and all kinds of tires can use the machine. Customers can also use the machine can make different sizes of rubber blocks. Because we can customize the screen outside the machine according to the customer’s needs. The size of the holes of the screen determines the size of the finished product.
- Durable blades. The blades of the tyre shredding machine are made of high-hardness and wear-resistant materials. These materials have good impact resistance and abrasion resistance, which can handle waste tires well and have a long service life.
- High working efficiency. It can crush more waste tires at one time compared with a strip cutter and block cutter.
- Easy to replace and maintain. Rubber shredder knives are usually modular in design, and easy to replace and maintain. Therefore, when the knives are worn to a certain extent, it is easy to replace the knives with new ones.
What Other Products Can the Shredding Machine Process?
The scrap shredder machine is an all-purpose machine, besides tires, it can also process cans, waste plastic drums, textiles, scrap iron, scrap steel, scrap metal drums, refrigerators, and so on. Therefore, you can also use the machine to process other waste materials, to realize multi-purpose.
Detailed Information on Rubber Shredding Machine
| Model | Tool Specifications | Power | Number of tools | Reducer | Rotating speed(r/min) | Size(m) |
| 200A | Φ180*12 | 2.2KW | 18 | 200 | 16-24 | 0.8*0.5*1.3 |
| 200B | Φ180*15 | 2.2KW | 18 | 200 | 16-24 | 1.0*0.5*1.45 |
| 300A | Φ180*15 | 3KW | 28 | 240 | 16-24 | 1.2*0.6*1.55 |
| 300B | Φ180*20 | 3KW | 25 | 240 | 16-24 | 1.3*0.65*1.6 |
| 400A | Φ200*10 | 4KW | 32 | 320 | 16-24 | 1.35*0.65*1.8 |
| 400B | Φ200*15 | 4KW | 28 | 320 | 16-24 | 1.4*0.7*1.85 |
| 500A | Φ200*10 | 7.5KW | 40 | 400 | 16-24 | 1.4*0.68*1.9 |
| 500B | Φ200*20 | 7.5KW | 20 | 400 | 16-24 | 1.45*0.75*2.0 |
| 600A | Φ200*10 | 15KW | 48 | 400 | 18-25 | 1.45*0.87*2.2 |
| 600B | Φ200*20 | 15KW | 24 | 400 | 18-25 | 1.45*0.87*2.2 |
| 800A | Φ200*20 | 15KW*2 | 32 | 400*2 | 18-25 | 2.15*0.87*2.2 |
| 800B | Φ300*30 | 30KW*2 | 18 | 650*2 | 18-25 | 3.4*1.2*2.2 |
| 1000A | Φ300*25 | 30KW*2 | 32 | 650*2 | 18-25 | 3.4*1.25*2.2 |
| 1000B | Φ300*30 | 30KW*2 | 27 | 650*2 | 18-25 | 3.4*1.25*2.2 |
| 1000C | Φ400*40 | 45KW*2 | 20 | 750*2 | 18-25 | 3.4*1.25*2.2 |
| 1200A | Φ400*30 | 55KW*2 | 38 | 650*2 | 18-25 | 4.15*1.25*2.2 |
| 1200B | Φ400*40 | 55KW*2 | 28 | 750*2 | 18-25 | 4.15*1.25*2.2 |
| 1500A | Φ400*30 | 75KW*2 | 48 | 750*2 | 18-25 | 4.15*1.25*2.2 |
| 1500B | Φ400*40 | 75KW*2 | 36 | 750*2 | 18-25 | 4.15*1.25*2.2 |
| 1500C | Φ400*50 | 75KW*2 | 28 | 850*2 | 18-25 | 4.15*1.25*2.2 |
| 2000A | Φ530*50 | 90KW*2 | 38 | 850*2 | 18-25 | 5.25*1.78*2.2 |
| 2000B | Φ600*60 | 90KW*2 | 31 | 850*2 | 18-25 | 5.25*1.78*2.2 |
Packing and Shipping of Tire Recycling Plant for Sale
Our waste tyre recycling plant has been exported to many countries, such as Paraguay, Brazil, South Korea, Australia, Malaysia, Indonesia, Australia, South Africa, Croatia, and so on. The face is our packing and transportation pictures. Welcome to visit our factory.
How To Choose the Right Tire Recycling Production Line?
Generally, the manufacturer will recommend the right tire production line solution according to your specific needs. So you need to be clear about your needs, here are a few things you may want to consider:
1. Do you need to just shred the tires or do you want a tire recycling line?
2. What is the diameter of the tires you want to process?
3. what is the output (how many tons) you need?
4. What is the finished size you need in centimeters or millimeters?
After clarifying your needs, you can provide the above information to the manufacturer. YG will provide you with a detailed plan for the scrap tire recycling line.
Services Provided by YG Manufacturer
- YG provides a year warranty and lifetime technical support. You can find us if you have any problems within one year after you receive the equipment. If you have any questions about the equipment in the process of using it, you can contact us online at any time. And we will help you to answer your questions with our professional knowledge of the equipment.
- Plant drawing. We can help you make factory layout drawings. You are welcome to provide detailed information about the plant and its specific needs.
- Recommend suitable solutions. We will recommend a suitable waste tyre recycling plant solution for you to use according to your output, budget, raw materials to be processed and so on. We are happy that you can provide detailed requirements.
FAQ
- Are you a manufacturer?
Yes, we are a manufacturer, we were established in 2005. We have 19 years of experience in manufacturing and exporting. Our customers are all over the world, and we have established cooperation with more than 100 countries and regions. - After-sales service.
One-year quality guarantee and lifetime technical support. - Installation and commissioning service.
The equipment we provide has been debugged, you can use the equipment directly after receiving it. If you encounter any problems in use you can contact us at any time. - Machine accessories.
We will provide related accessories, if you have the need we will provide them as needed. - Customized equipment.
We provide customized service, for example, the screen, knives, and so on in the scrap tire recycling plant can be customized.